ISO 13485:2016
DEVICE DEVELOPMENT

Nectar’s Creative Limb-Lengthening Device Design

Nectar’s Creative Limb-Lengthening Device Design

Nectar’s Trailblazing Redesign in Orthopedic Device Manufacturing: Revolutionizing Limb Lengthening

Long Beach, California – July 7, 2017 – At the forefront of Orthopedic innovation and medical device testing and validation, Nectar Product Development has redefined the paradigm of orthopedic device manufacturing with their latest groundbreaking limb lengthener. This pioneering advancement offers a beacon of hope for individuals grappling with limb length discrepancy (LLD), ushering in a new era of patient-focused orthopedics.

The Genesis of PRECICE: A Confluence of Expertise and Vision

The inception of the PRECICE system, a brainchild of Nuvasive and refined by Nectar, is indeed a testament to collaborative genius in orthopedic engineering. This marvel of bone lengthening technology, which includes an intramedullary nail, locking screws, and reusable instruments, exemplifies the highest standards of quality and safety in biocompatible medical devices, aligning with ISO 13485 compliance.

The operational heart of the PRECICE system is its External Remote Controller (ERC), an advanced example of external fixation devices. The ERC’s role is crucial in the limb lengthening process, offering non-invasive yet precise control that reflects Nectar’s commitment to excellence in orthopedic device manufacturing. This innovative approach allows for gradual, controlled bone elongation, minimizing patient discomfort and reducing the risk of complications. The precision of the ERC enables doctors to make minute adjustments tailored to each patient’s unique needs, enhancing the effectiveness of the treatment.

Moreover, the PRECICE system represents a significant leap forward in patient-centered care. Its design focuses on improving the patient experience, ensuring that the treatment process is as comfortable and efficient as possible. The system’s non-invasive nature not only reduces the need for frequent surgical interventions but also speeds up recovery time, allowing patients to return to their daily activities sooner.

The development and refinement of the PRECICE system by Nuvasive and Nectar highlight the potential of collaboration in medical technology. By combining their expertise, these companies have set new benchmarks in orthopedic engineering, paving the way for future innovations. The success of the PRECICE system serves as an inspiring example for the industry, demonstrating how technological advancement, when guided by a commitment to patient welfare and safety, can lead to groundbreaking medical solutions. As Nectar continues to evolve and expand its portfolio, its role in shaping the future of orthopedic care remains more significant than ever, promising new horizons in medical treatment and patient care.

Nectar’s Collaboration with Nuvasive: A Synergy of Goals and Expertise

This partnership, fueled by a mutual commitment to Orthopedic innovation, aimed to create a limb lengthener that wasn’t just functionally superior but also user-friendly and reassuring, especially for younger patients. This initiative is a shining example of Nectar’s dedication to patient-focused orthopedics. In crafting this revolutionary device, Nectar harnessed its extensive prowess in medical device testing and validation, ensuring that the product not only met but surpassed industry benchmarks. The fruition of this effort is a device that integrates effortlessly with Nuvasive’s esteemed product line, a nod to the stringent ISO 13485 compliance and the ethos of creating biocompatible medical devices.

The Design Journey: Blending Ergonomics with Intuitive Use

Led by Nectar’s dynamic teams specializing in industrial design and user experience, the design process of the External Remote Controller (ERC) was a harmonious blend of Orthopedic engineering and patient-centric aesthetics. Nectar’s approach to design focused on understanding and optimizing user workflows. This deep engagement with user needs led to a design that simplifies usage for both adults and children, thereby solidifying Nectar’s status as a leader in bone lengthening technology.

Darren Saravis, the visionary CEO of Nectar Product Development, reflects on this endeavor with pride. “The ERC’s development symbolizes our profound grasp of the interplay between user experience, design, and orthopedic engineering. It’s a privilege to contribute to the orthopedic device manufacturing sector and positively impact lives,” he says. This statement underscores Nectar’s commitment to combining technical expertise with a deep understanding of the user’s journey, ensuring that their products are not only advanced in terms of technology but also intuitive and accessible to a broad range of users.

The focus on user-centric design extends beyond the functionality of the device. It encompasses the ergonomic design of the ERC, ensuring that it is comfortable to hold and operate over extended periods. The visual aesthetics are also tailored to be approachable and non-intimidating, an essential factor when dealing with pediatric patients. This attention to detail in design reflects Nectar’s philosophy of putting the patient’s comfort and ease at the forefront of their innovation efforts.

The success of the ERC in the PRECICE system is a clear indication of Nectar’s ability to merge cutting-edge technology with human-centered design. This balance is crucial in medical technology, where the user’s experience can significantly impact treatment efficacy and patient recovery. Nectar’s work on the PRECICE system demonstrates their ability to lead and innovate in the orthopedic sector, setting a benchmark for others in the industry. Their efforts not only advance the field of medical devices but also highlight the importance of empathy and understanding in developing solutions that truly meet the needs of those they are designed to help.

Embracing Challenges: The Road Ahead in Orthopedic Engineering

As Nectar continues to navigate the ever-evolving landscape of Orthopedic engineering, their focus remains steadfast on pioneering solutions that address complex medical challenges. The journey ahead is replete with opportunities to push the boundaries of what’s possible in orthopedic device manufacturing, with patient welfare at the core. This commitment to innovation is not just about creating new devices or enhancing existing ones; it’s about redefining the very paradigm of orthopedic care. By leveraging cutting-edge technologies such as 3D printing, biocompatible materials, and advanced robotics, Nectar is at the forefront of a revolution in orthopedic solutions. These advancements not only offer more effective treatments but also promise increased accessibility and affordability for patients worldwide.

Educational Initiatives: Fostering the Next Generation of Innovators

In alignment with their mission, Nectar actively engages in educational endeavors, aiming to inspire and cultivate the next wave of talent in Orthopedic innovation. These initiatives not only enrich the community but also ensure a continual infusion of fresh ideas and perspectives into the field of orthopedic engineering. Through partnerships with leading universities and research institutions, Nectar offers internships, workshops, and collaborative projects, providing hands-on experience in the latest orthopedic technologies and research methodologies. Moreover, they sponsor conferences and symposiums, bringing together experts from various disciplines to foster a multidisciplinary approach to orthopedic challenges. These educational efforts not only prepare the next generation of engineers and researchers but also raise public awareness about the importance of orthopedic health.

Sustainability and Responsibility: Core Tenets of Nectar’s Philosophy

In an era where sustainability is paramount, Nectar integrates eco-friendly practices into their orthopedic device manufacturing processes. This commitment extends beyond mere compliance, embedding a sense of responsibility towards the planet and future generations in every aspect of their work. Nectar’s sustainable practices include the use of recyclable materials, minimizing waste in the manufacturing process, and implementing energy-efficient production techniques. Furthermore, they are actively involved in research to develop biodegradable orthopedic implants, reducing the environmental impact of long-term orthopedic treatments. Nectar’s holistic approach to sustainability also encompasses the well-being of their employees and the communities they serve, ensuring fair labor practices and engaging in community outreach programs.

Conclusion: Nectar’s Enduring Commitment to Excellence

Nectar’s journey in Orthopedic innovation is far from over. With each stride, they reinforce their commitment to excellence, ethical practices, and a patient-first approach. Their enduring dedication to advancing orthopedic engineering and medical device testing and validation remains a beacon for the industry, guiding the way towards a healthier, more equitable future in healthcare. Nectar’s vision extends beyond the mere development of superior orthopedic devices; it encompasses a broader ambition to transform the landscape of healthcare. By continuously exploring new frontiers in research, fostering an environment of learning and innovation, and upholding their commitment to sustainability and responsibility, Nectar stands as a paradigm of excellence in the orthopedic engineering field. Their efforts are not just about meeting the needs of today but are driven by a forward-thinking approach that anticipates and addresses the challenges of tomorrow. As they move forward, Nectar’s journey will undoubtedly inspire others in the field, setting new standards and opening new possibilities in orthopedic care and beyond.

Beyond the ERC: Nectar’s Legacy and Vision

With over a quarter-century in the domain of Orthopedic innovation, Nectar stands as a pillar in patient-focused orthopedics. Their service portfolio spans the gamut from medical device testing and validation to scientific software and instrument development, underscored by a commitment to creating solutions that resonate with users and enhance lives.

Discover the breadth of Nectar’s ingenuity in their award-winning product portfolio. The tapestry of success woven by Nectar’s multidisciplinary team of experts is a narrative of relentless innovation and uncompromised quality.

For a deeper dive into Nectar’s innovative methodologies and achievements, engage with Nectar’s Podcast ‘The Product Development Book’. Curiosity piqued? Questions brewing? Contact Us to explore how Nectar can revolutionize your product development journey.

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Nectar is an award-winning design & engineering consultancy with a specialization in medical device development. We are proudly 13485 certified, we adhere to the highest industry standards. Nectar has been an industry leader in Southern California for over 25 years. Our proven user-centered design process has facilitated the successful launch of hundreds of products in the market.
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Darren Saravis

CEO

Darren is an accomplished, dynamic leader who founded Nectar, X-Naut, and BreathDirect. He is committed to improving the world through the synthesis of technology, science, and art. Under Darren’s leadership, Nectar is leveraging the latest advances in cutting-edge technology to transform medical device development and design. As part of his

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Steven Wells Ph.D.

Director of Operations

Dr. Steve Wells holds a critical role in steering Nectar’s operations and defining its strategic direction. His impactful leadership has established a clear course for the company’s success. He has revitalized the company with a passion for maximizing impact through expert resource utilization since taking the helm in 2020. Steve has boosted Nectar’s portfolio, streamlined processes, and reinvigorated its innovation agenda, all with the goal of developing life-saving and impactful products. His background in senior leadership roles at Georg Fischer and his people-focused, results-driven leadership style make him an invaluable asset to our team. Steve’s extensive knowledge in chemistry, biocompatibility, and biology only adds to his value as a team member.

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Nellie Roque

Director of Finance and Accounting

Nellie Roque is a seasoned professional with over 17 years of experience in the fields of accounting, human resources, and payroll. She has a wide range of experience, having worked in industries such as manufacturing, software, and non-profit organizations. Nellie holds a Bachelor’s degree in Business Administration and Accounting, demonstrating her strong foundation in financial management and human resource practices. Throughout her career, Nellie has gained extensive knowledge and expertise in these areas, making her a valuable asset to any organization.
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John Duval

Principal Engineer

John is a true asset to Nectar, having been a founding member and instrumental in shaping the company’s portfolio and establishing its reputation for engineering excellence. With over 30 patents and numerous design awards to his name, John is a master of product architecture and subsystem integration, as well as design for manufacture, mechanisms, and root cause analysis. His passion for creating simple and holistic solutions that take into account a wide range of variables is evident in his work and has made him a valuable member of the Nectar team.
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Aaron Gifford

Principal Engineer

With a wealth of experience as a medical device developer, Aaron is a valuable addition to the Nectar team. His expertise in transferring medical devices and IVD instruments to production is unmatched, and his 25 years of professional engineering experience speaks to his expertise. At Nectar, Aaron plays a crucial role in ensuring regulatory compliance throughout product development and manages projects with skill and precision. His recent leadership in the development of the critical care Covid EUA BDR-19™ ventilator is a testament to his abilities, and his 13 patents in the medical device space further highlight his contributions to the field.
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Larry Larson

Director of Hardware and Firmware Engineering 

Larry Larson is a highly experienced engineering professional who has served as Nectar’s Director of Engineering for several years. He has extensive experience in leading, overseeing, and managing the design and development of innovative products, and has been involved in 70 unique product design cycles to date. With a deep understanding of highly regulated industries such as medical and aerospace devices, Larry has been instrumental in bringing cutting-edge technologies to market and delivering solutions that meet the needs of his clients. He has a passion for engineering and is dedicated to advancing the field by delivering products that are safe, effective, and of the highest quality.
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Adam Marten

Senior Mechanical Engineer

Adam Marten has worked in the aerospace and consumer products industries since 2006 with lead engineering experience in conceptual design, product development, analysis and performance qualification testing. Adam has experience leading a range of technical projects, including multiple structural analyses for military and aerospace applications. He has also worked directly with engineering teams to develop medical devices and laboratory instrumentation.

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James Wilkin

Industrial Design Manager

James is a seasoned professional with over seven years of experience at Nectar, where he brings his expertise in industrial design, user interface, and user experience to the table. With a background in the highly competitive automotive industry, working for heavyweights like Daimler and Tesla, James is a true asset to the Nectar team. He is responsible for ensuring that the company adheres to user-centered design best practices, and he works closely with clients and partners on crucial human factors strategies for FDA submissions and the overall usability engineering process. James’ achievements in this field speak to his exceptional skills and dedication to the work he does.
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Rejsa Kuci

Business Development Coordinator

Rejsa is a dynamic force in driving sales and acquiring new projects at Nectar, where she excels in seamlessly aligning the Sales and Operations teams. Holding a prestigious double degree from the Rochester Institute of Technology in Management and Multimedia, Rejsa brings a wealth of experience to her role as a Project Manager, Digital Marketing Strategist, and Creative Lead. With over four years of expertise in the digital world, Rejsa is not only highly skilled but also enthusiastic about following the ISO 13485 path to ensure successful project completion. Her ability to effectively bridge the gap between Sales and Operations, combined with her passion for driving projects forward, makes her an invaluable asset to the Nectar team.
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Belen Quintero

Associate Project Manager

Belen is a project manager at Nectar who brings a wealth of experience and expertise to her role. With a strong background in Mathematics and Philosophy from the University of California, Riverside, she has honed her skills in a variety of industries including healthcare ,education, food manufacturing, and engineering. Belen’ success as a project manager is due in large part to her ability to align projects with business goals, clearly define project needs, lead cross-functional teams, and effectively communicate results to stakeholders. With her proven track record of success, Belen is a valuable asset to the Nectar team and a key player in driving the company’s projects forward.
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Erjon Ameti

Mechatronics Engineer

Erjon Ameti is a highly knowledgeable Mechatronics Engineer with a wealth of experience in both academic settings and startup environments. With a strong background in electronics, robotics, and 3D modeling, he possesses a unique combination of skills that allow him to excel in the fields of automation systems and mechatronics. Over the past five years, Erjon has honed his expertise in product development and industrial automation, emerging as a leading authority in his field. Currently, Erjon works at Nectar as a hardware engineer, where he is responsible for documentation, CAD design, and electronics in general. He has been involved in the entire process of Nectar engineering, bringing his expertise and experience to the forefront of the company’s success.
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Redon Berisha

Electronics Engineer

Redon is a highly skilled engineer with a passion for technology and innovation. He has a background in mechatronics, which has given him a strong foundation in electronics, including electronic design, PCB design, and cable design. Redon excels in the critical components of the design process, including documentation for assemblies, testing, debugging, and ensuring each project is completed to the highest standard. At Nectar, he plays a crucial role in the creation of cutting-edge technology, bringing his unique vision to life and making him a valuable member of the team. With his technical expertise and creative vision, Redon is a leader in the field of electronic design.
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Kerry Eiss

Clinical Expert - RN, BSN, CLNC

With over two decades of experience in healthcare innovation, Kerry has been instrumental in transforming patient care and improving patient outcomes across the globe. Her extensive knowledge and expertise in the cardiovascular and cardiothoracic operating room, as well as her experience in emergency medicine, geriatrics, pediatric psychiatry, and main OR, make her a versatile and valuable member of the team. From small hospitals to large teaching institutions, Kerry’s 20 years of experience with patient documentation, including the use of EPIC, Cerner, and Meditech electronic charting systems, have positioned her as a leader in her field. Her recent involvement in helping transition the Providence St. Vincent Medical Center’s Cardiac Surgery program from paper charting to electronic documentation further underscores her commitment to advancing the healthcare industry.

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Flaka Brahimi

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Brayton Hammerli

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Stephanie Rodriguez

Accounting Coordinator

Stephanie Rodriguez is a highly experienced administrative professional with over 10 years of expertise across a diverse range of industries, including contract manufacturing, financial and wealth management, and the medical field. She holds a Bachelor’s degree in Humanities from Northern Arizona University. As a valued member of the Nectar team, Stephanie plays an integral role in supporting the engineering teams by acquiring materials and parts for the prototype phase of our clients’ projects. She also assists the Director of Accounting by issuing purchase orders and provides project managers with accurate data to effectively manage and track budgets for each stage of the statement of work. Stephanie’s knowledge and skills, combined with her dedication and drive, make her an asset to Nectar and a key player in ensuring the successful completion of our projects.
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Toska Ukaj

Scientific Content Writer

Toska Ukaj is a gifted writer who brings a wealth of expertise and passion to Nectar. With a background in medical science and years of experience producing high-quality scientific and medical publications, Toska’s writing skills are unparalleled. She boasts an excellent educational record, advanced interpersonal skills, and a deep passion for healthcare. As Nectar’s writer, Toska consistently produces clear, concise pieces that can be easily understood by the public and truly captures the essence of Nectar’s mission. With her exceptional writing abilities and commitment to healthcare, Toska is an invaluable asset to the Nectar team.
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Sean Wells

Mechanical R&D Technician

Sean plays a critical role at Nectar. He has a wide range of skills that help keep the company and equipment running. His background in machine and building maintenance means he has skilled hands ready for anything. Sean runs our lab equipment including 3D printers and a laser cutter. He also helps with complex project builds, assemblies, and testing.
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Jonathan Cantera

Quality Manager

Jonathan at his core is a Human Factors Engineer with his M.S. in Human Factors and Minor in Sociology from California State University of Long Beach. At Nectar, Jonathan is responsible for managing and maintaining the company’s ISO 13485 Quality Management System keeping in compliance with US and international regulations for product development. Jonathan’s role ensures each department is in compliance every step of the design process, making him a critical Nectar team member. Jonathan’s Human Factors background also allows him to aid in user research, feedback sessions, usability evaluations, and formative studies such as risks assessments. When he’s not in the office, Jonathan enjoys film photography, and reading.
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Vesa Hyseni

Purchasing Manager

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Uran Çabra

Software Engineer

Uran Çabra, with a background in Mechatronic Systems Engineering, has been working on Embedded Systems, specifically on IoT product development. His responsibilities include firmware development and electronics design and testing. He holds a master’s degree in Electrical Engineering with a focus on Autonomous Mobile Robotics.
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Sarah Clark

Industrial Designer

Sarah has a background in fine art & graphic design with a B.S in Industrial Design from California State University Long Beach. As a user experience designer her specialties include: keen aesthetics, creative problem solving, a detail oriented approach to research, and improving user journeys within complex experiences.